Experimental and Simulation Study on the Transformation Behavior of Q580R Steel Under Continuous Cooling Conditions

To reveal the controlling mechanism of cooling rate on the continuous cooling transformation, microstructure evolution and mechanical performances of Q580R low-temperature pressure vessel steel, this study took industrial-scale Q580R steel as the research object. The JMatPro thermodynamic software was utilized for simulating and calculating its equilibrium phase diagram, TTT diagram, CCT diagram and mechanical property evolution. Continuous cooling experiments with a wide range of cooling rates between 0.1 and 50 °C/s were executed on a Gleeble-3500 thermal simulator. Combined with optical microscopy, scanning electron microscopy and Vickers hardness tester for microstructure characterization and property testing, the measured CCT diagram was constructed and contrasted with the simulation results for verification. Experimentally, the phase composition of Q580R steel evolves at regular intervals with cooling rate. As the cooling rate rises, the ferrite content constantly decreases, the bainite content first increases and subsequently decreases, and the martensite content constantly increases. When the cooling rate reaches 30 °C/s, the martensite proportion can exceed 90%, and the microstructure is significantly refined. The hardness of the material first increases rapidly and subsequently trends to be steady as the cooling rate rises, reaching 308 HV10 at 50 °C/s. The measured transformation law, microstructure evolution and hardness change exceedingly corresponds to the JMatPro simulation results. This validates the credibility of the simulation prediction. This study clarifies the quantitative relationship among “cooling rate-microstructure-properties” of Q580R steel, which can provide theoretical basis and data support for the precise design of heat treatment process and the optimization of strength and toughness. The established relationship can directly guide the formulation of controlled cooling parameters during hot rolling and off-line quenching and tempering production of Q580R pressure vessel plates, helping manufacturers optimize industrial heat-treatment procedures to satisfy low-temperature toughness requirements for petrochemical and cryogenic pressure vessel service.