Experimental and Numerical Investigation of an Integrated Fan-Driven Co-Flow Jet System for a High-Performance Automotive Rear Wing

This study investigates the application of the Co-Flow Jet (CFJ) active flow-control methodology to an automotive rear wing through a combined CFD and experimental campaign conducted on a modified McLaren 765LT. The work evaluates the aerodynamic response, energy performance, and practical integration of embedded Co-Flow systems under representative on-track conditions. An extensive CFD design campaign assessed multiple Co-Flow architectures, from which three representative configurations incorporating embedded ducted axial fans were selected for experimental testing. The results indicate that aerodynamic performance is strongly influenced by the interaction between momentum injection, vehicle conditions, and duct architecture. The most effective configuration achieved drag reductions of up to 9% together with downforce increases of approximately 15% under highly loaded conditions, significantly exceeding the repeatability levels of the measurements. The efficiency analysis further showed that, under selected operating conditions, the aerodynamic benefits obtained from the Co-Flow system can exceed the electrical power required by the actuation system. However, increased mass-flow capability alone was not found to guarantee improved aerodynamic performance or efficiency. The results demonstrate the successful integration and operation of a fan-driven Co-Flow system on a production-based vehicle and highlight the importance of momentum injection level and duct design. The findings should be interpreted within the scope of the investigated vehicle and operating envelope. Due to confidentiality constraints, part of the absolute aerodynamic data could not be disclosed, and the results are therefore presented primarily as relative variations.