Encoder-Based Speed Estimation of BLDC Motors for Accurate Positioning of Current Collectors: A Case Study on Automated Overhead Wire Connection for Trolleybuses

The electrification of public transportation requires reliable and efficient technologies for energy transfer. Trolleybus systems represent a promising solution, as they combine high energy efficiency with reduced battery requirements. However, a central technical challenge is the precise and automatic positioning of the flexible current collector poles that connect to the overhead line. During positioning through motor actuation, the current collector shoe is caused to oscillate by external disturbances and the movement itself. To reduce oscillations, the current collectors need to be damped actively by respective actuation. This task critically depends on accurate and fast motor speed estimation for real-time control of the actuating motors. Since motor speed is not measured directly in the system, it has to be estimated from the encoder-based motor position, which introduces sensitivity to measurement noise and requires filtering. This work investigates four practical estimation approaches in the context of trolleybus applications. These include discrete-time numerical differentiation combined with FIR and IIR filtering and a modern algebraic differentiation approach. These estimation methods are evaluated under identical experimental conditions and predefined filter specifications focusing on noise suppression and time delay characteristics. The most promising approaches are further validated in closed-loop operation with respect to measurement noise-induced variations in the control input and motor speed tracking accuracy. The results demonstrate that algebraic differentiation achieves a favorable balance between noise suppression, latency, and filter order for the considered current collector system. It therefore provides a suitable basis for real-time deployment in the investigated current collector positioning control and for future active oscillation damping strategies.