Dual-Mode, Orientation-Adaptive Broadband Rotational Energy Harvester for Diverse Noise and Vibration Environments
Md Shamim Ahmed, Xianghong Ma, Yu JiaRotational energy harvesters are often constrained by narrow operating bandwidths and sensitivity to specific rotational regimes, limiting their effectiveness under variable-speed conditions. This work presents an orientation-adaptive dual-mode piezoelectric rotational energy harvester capable of broadband energy extraction across diverse rotational and vibration environments. The proposed design combines gravity-induced magnetic excitation at low rotational speeds with centripetal-force-induced nonlinear dynamics at higher rotational speeds, enabling passive transition between operating modes without active tuning. A coupled nonlinear electromechanical model is developed to investigate the interactions among gravitational forcing, magnetic coupling, centripetal loading and piezoelectric transduction. Numerical simulations reveal the transition from gravity-dominated mono-stable behaviour to broadband nonlinear operation as rotational speed increases. Experimental validation is conducted using representative vibration profiles from aerospace, automotive, civil infrastructure and industrial environments. The results demonstrate clear orientation-dependent performance, with the downward cantilever configuration achieving a maximum average power output of 57.8 μW under aerospace elevation excitation, whilst the upward configuration exhibits improved robustness under broadband random vibrations. The proposed orientation-adaptive framework provides a compact, stator-independent solution for broadband rotational energy harvesting under realistic operating conditions.