DOI: 10.3390/s26165150 ISSN: 1424-8220

Development of a Digital Twin Monitoring Framework for Blade Polishing Robot Process Based on Cloud–Edge–Device

Nina Wang, Guohui Zhang, Yantao Ma, Jiahao Gao, Lijuan Ren, Guangpeng Zhang

Digital twins are digital representations of physical entities that enable real-time updates through data transmission between the physical and virtual domains. Based on a cloud–edge–device framework, this paper investigates methods for real-time data transmission, processing, and storage during the polishing process of a belt grinding robot. On this basis, a digital twin monitoring framework is constructed for blade-specific belt grinding robots. First, a virtual robot model was constructed using a joint modeling workflow in SolidWorks 2025 and 3ds Max 2025, incorporating a lightweight high-fidelity mesh processing algorithm based on the QEM method. Second, a data acquisition and transmission architecture was proposed for the belt grinding robot, enabling data reading, writing, and real-time monitoring during machining, as well as establishing a cloud–edge–device database. Finally, a cloud–edge–device digital twin monitoring framework for the blade belt grinding robot was developed, based on real-time monitoring of grinding process data. This work establishes a foundational data acquisition and visualization platform for the blade grinding robot, providing the necessary cyber-physical infrastructure, which future predictive models can develop and validate.

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