Development and Research of Different Perovskitic Electrocatalysts Synthesized via Co-Precipitation
Laura Casciaro, Rita Casole, Roberta Ingrosso, Sara Cosima Rizzo, Livia Giotta, Antonio Ficarella, Paride Papadia, Gianfranco Dell’Agli, Luca Spiridigliozzi, Patrizia BocchettaReversible solid oxide cells (ReSOCs) represent one of the most promising electrochemical technologies for sustainable energy conversion and storage, yet their large-scale deployment remains constrained by electrode materials capable of sustaining stable performance under alternating oxidizing and reducing conditions. Reversible solid oxide cells require electrode materials that combine phase stability, chemical compatibility, redox tolerance and a microstructure suitable for gas transport and surface reactions. However, the relationships among cation composition, thermal processing, phase formation and local chemical homogeneity remain insufficiently understood, particularly for compositionally complex perovskite-related oxides. In this work, this problem was addressed through a comparative physicochemical screening of three candidate electrode materials synthesized by a simple co-precipitation route: two co-doped lanthanum ferrites, (La0.8Sr1.2) (Fe0.9Co0.1)O6+δ (LSFC) and (La0.8Ca1.2) (Fe0.9Co0.1)O6+δ (LCFC), and one high-entropy praseodymium nickelate, Pr(Ba0.8Ca0.2)(Fe0.2Co0.2Ni0.2Cu0.2Zn0.2)2O6+δ (PBC-HEO). DTA–TG analysis was used to determine the thermal decomposition and crystallization ranges of the precipitated precursors. Phase evolution as a function of calcination temperature was investigated by X-ray diffraction, while Raman and FTIR spectroscopy were employed to examine the local metal–oxygen environment and structural disorder. Raman spectroscopy confirmed the formation of perovskite-type metal–oxygen frameworks in all samples and revealed distinct redistributions of spectral weight between apical/equatorial (or symmetry-related) BO6 stretching sub-modes and bending/tilting modes, reflecting different local defect-chemical mechanisms associated with A-site doping (Sr vs. Ca) in the Ruddlesden–Popper ferrites and B-site multi-cation occupancy in the double-perovskite PBC-HEO. Bulk and local elemental compositions were assessed by ICP-MS and SEM-EDS, respectively, and SEM was used to compare particle morphology and porosity. SEM-EDS analysis showed that PBC-HEO developed the most open and interconnected microstructure among the investigated powders, although accompanied by residual compositional heterogeneity. This morphology may favor gas accessibility; however, its effective impact on electrocatalytic performance requires dedicated surface area, porosimetry, electrical, and electrochemical measurements. LSFC formed a single major Ruddlesden–Popper phase only after high-temperature calcination, whereas LCFC retained calcium-containing secondary phases. PBC-HEO developed a major perovskite-related phase at 700 °C, accompanied by minor Zn-rich segregation. Under the selected processing conditions, PBC-HEO retained the finest and most interconnected porous microstructure, although it also displayed the highest local compositional heterogeneity. These results demonstrate that cation selection and thermal history jointly control phase stability, local disorder and microstructure, providing a basis for the subsequent electrochemical evaluation and optimization of perovskite-related ReSOC electrode materials.