Design of an Equivalent Fire Source for Cable Fires Based on Electrical Fault Simulation Tests and Parameter Fitting

To address the discrepancy between the constant-power fire sources currently used in cable fire-related research and cable fire protection product testing and actual cable fires, this paper proposes a cable equivalent combustion simulation method based on electrical fault fires. The cable tunnel experiment platform was built and, based on energy equivalence, used an igniter to simulate a fault arc’s thermal effect and ignite the cable, obtaining the temperature rise characteristics at multiple points in the fire source area. Based on the experimental data, a simulation model for the mixed combustion of multiple cable materials was established and revised, and the heat release rate (HRR) under different fire scenarios was calculated. Then, an equivalent fire source device capable of simulating the aforementioned HRR curve was designed. The results indicate that under ignition conditions with an igniter power of 400 kW and duration of 90 s, the cable fire development exhibits nonlinear dynamic evolution, with a flame height of 0.63 m. The peak temperature rise rate and peak temperature at the measurement point reach 3.27 °C/s and 926 °C, respectively. When 39.4% of the insulation layer material of the cable participates in combustion, and the fuel molecular formula is C2.28H5.70O1.42N0.08Si0.65, the relative error between simulated and experimental temperatures during stable combustion is 3.0%. Heat release rates for mild, moderate, and severe fires stabilize near 350 kW, 420 kW, and 530 kW under this calibrated cable model. The relative error between the temperature curve from the fire source device during the stable combustion stage and that from the actual combustion experiment is 3.4%, indicating favorable equivalence.