Design and Experimental Validation of a Micro-Perforated Silencer for Air Conditioning Centrifugal Fans Based on Frequency-Domain Identification of Noise Attenuation

To address the technical bottleneck of balancing the wideband noise (100–800 Hz) and aerodynamic performance of multi-blade centrifugal fans in air conditioning indoor units, this paper proposes a “frequency-domain target-driven” parametric design method for micro-perforated silencers. This method began with the precise identification of the 1/3-octave band noise spectrum to determine two noise peak clusters—200–400 Hz and 700–800 Hz—as the target suppression frequency bands. Based on Ma Dayou’s micro-perforated plate theory, a reverse mapping chain of “target frequency range → resonance frequency → structural parameters (hole diameter, perforation rate, rear cavity depth)” was established to enable the quantitative calculation of the silencer’s geometric parameters. Addressing engineering constraints related to manufacturing precision, clogging prevention, and structural stiffness for the theoretically optimal aperture size (0.24 mm), the aperture was adjusted to 1.0 mm through iterative recalculation of the relationship between plate thickness and perforation rate, while maintaining the perforated plate constant k ≈ 1.40 to ensure that the theoretical sound absorption frequency band remained unchanged. Test results show that under semi-anechoic chamber conditions (background noise ≤ 10 dB(A)), the micro-perforated silencer maintains airflow and power without attenuation across all airflow rates; noise peaks in the 200–400 Hz and 700–800 Hz frequency bands are significantly suppressed, and the full-band spectrum tends toward flatness. The average total noise level was reduced by 1 dB(A), and the average peak sound pressure level was reduced by 4 dB(A); the reduction in peak levels was four times that of the total reduction, revealing that the noise reduction mechanism of this method is “frequency-selective resonant absorption” rather than “uniform attenuation across the entire frequency band.” This study provides a quantifiable and reproducible design process for micro-perforated silencers, offering methodological support and engineering references for the development of low-noise compact fan systems in household appliances.