DOI: 10.3390/lubricants14100372 ISSN: 2075-4442

Deformation Simulation Analysis of Mechanical Seal with Superconducting Magnetic Assistance Under Multi-Field Coupling and Its Influence on Lubrication Performance

Xuemei Shang, Xinchao Xi, Jiahao Gao, Qichen Shang, Xiaopeng Wang, Qingyu Li, Qunfeng Zeng, Qian Jia

This study investigates the influence of thermoelastic deformation on the lubrication performance of a superconducting magnetically assisted turbopump mechanical seal, with particular emphasis on film thickness and leakage. A spiral-groove hydrodynamic lubrication model based on the Reynolds equation and film energy equation is used to calculate the liquid-film load capacity and leakage, while a superconducting magnetic-force model based on the Bean model and electromagnetic finite-element analysis is employed to determine the magnetic-force contribution. The calculated mechanical loads and thermal boundary conditions are subsequently introduced into a thermoelastic finite-element model to obtain the deformation of the rotating and stationary seal rings. The results show that increasing the sealing clearance causes both the superconducting magnetic force and hydrodynamic liquid-film force to decrease nonlinearly. At a fixed clearance, the magnetic force is nearly independent of rotational speed, whereas the liquid-film force increases with increasing speed. The rotating ring exhibits greater deformation than the stationary ring, resulting in a non-parallel, approximately conical seal face. The deformation-induced change in the seal-face geometry is incorporated into the film-thickness model using the minimum and maximum film thicknesses, hmin and hmax. The results show that considering seal-face deformation leads to a smaller predicted minimum film thickness and a larger leakage rate than those obtained from the undeformed model. These findings indicate that thermoelastic deformation should be considered in the lubrication-performance evaluation of superconducting magnetically assisted mechanical seals, particularly under low-speed operating conditions.