Crystal Plasticity Analysis of Microstructure and Texture Evolution in Cold-Rolled High-Strength Interstitial-Free Steel

After cold rolling of high-strength interstitial-free (IF) steel, the ferrite grains undergo plastic deformation associated with the formation of substructures and intense cold-rolling texture, which affects the microstructure and texture in the subsequent annealing process and determines the formability of the final sheet. To clarify the mechanisms of microstructure and texture formation during cold rolling of IF steel, a polycrystalline model was constructed based on the measured microstructure and texture features. A crystal plasticity model, along with a remeshing technique, was developed for IF steel. The model can calculate the deformation of the polycrystal after 70% cold rolling reduction, in which the calculated microstructure and texture features are consistent with the results from electron backscatter diffraction (EBSD). The results show that the deformed microstructure and texture are closely related to the initial crystal orientation, the interaction between neighbouring grains, and the cold rolling reduction. Grains with an initial texture orientation near <001>//ND are more stable during deformation and tend to retain their orientations after cold rolling. In contrast, grains initially deviating from the γ-fiber tend to rotate towards the <111>//ND orientation, while near-γ-fiber grains mainly retain their γ-fiber characteristics with intragranular orientation spreading during cold rolling. Multiple slip systems induce the formation of ingrain shear bands. These results establish a grain-scale link between initial orientation, intragranular substructure formation, and cold rolling texture evolution, and provide a mechanistic basis for optimizing cold rolling texture control and improving the formability of high-strength IF steel sheets.