Crashworthiness and Impact Resilience of Offshore Wind Turbines Protected by Honeycomb Sandwich Fenders

Owing to transportation, installation, grid-connection, and maintenance requirements, nearshore offshore wind farms are often located close to busy shipping routes, substantially increasing the risk of ship–offshore wind turbine (OWT) collisions. To enhance the impact resilience of OWT support structures against ship collisions, a novel honeycomb sandwich fender is proposed for tower protection. Nonlinear transient analyses were performed using ANSYS/LS-DYNA to simulate a 5000 t ship traveling at 2 m/s and colliding with a 4 MW OWT supported by a single-column tripod foundation. The effects of rubber and aluminum foam cores on the crashworthiness and protective performance of the fender were compared. The results show that the rubber core stores collision energy through recoverable large deformation and releases most of the stored energy during unloading, resulting in pronounced energy restitution and prolonged structural excitation. By contrast, the aluminum foam core dissipates 7.5 MJ through cell-wall buckling, progressive crushing, and plastic collapse, corresponding to 75% of the initial kinetic energy of the ship. Compared with the rubber-core fender, the higher initial stiffness of the aluminum foam increases the peak contact force by 23.1%, from 13.0 to 16.0 MN. However, its irreversible energy-dissipation mechanism reduces the maximum tower-top displacement by 40.0%, from 1.25 to 0.75 m, and decreases the residual tower stress after three successive collisions by 25.0%, from 200 to 150 MPa. These results demonstrate that, despite transmitting a higher peak contact force, the aluminum foam fender provides more effective overall protection under the collision conditions considered because of its greater irreversible energy-dissipation capacity.