Coupled Mechanism of Goaf Gas Drainage and Spontaneous-Combustion Three-Zone Evolution in a Longwall Working Face: A Case Study

Goaf gas drainage and residual-coal spontaneous-combustion prevention are often designed independently, even though both are controlled by the same leakage-flow, oxygen-transport and heat-release fields in a longwall goaf. This decoupled design may reduce methane accumulation while unintentionally enlarging the oxidation zone. Taking the No. 1217 fully mechanized working face of Zhongxing Coal Mine, Shanxi Province, China, as an engineering prototype, this study develops an integrated laboratory-field numerical framework to quantify the drainage-induced evolution of the three zones of spontaneous combustion. Programmed temperature-rise experiments on the No. 2 coal seam were used to determine the oxygen-consumption rate, heat-release intensity and apparent activation energy under oxygen concentrations of 3–21%, yielding a critical oxygen concentration of 5.9%. Bundle-tube monitoring and distributed optical-fiber temperature sensing delineated the in situ three-zone boundaries, and a three-dimensional CFD model coupling porous-media seepage, species transport and Arrhenius-type heat generation was validated against the field data, with most relative errors below 5%. Parametric simulations for buried-pipe depths of 20, 30 and 50 m and negative pressures of 15 and 20 kPa reveal a pronounced asymmetric response: drainage compresses and advances the return-side oxidation zone toward the working face, but drives the inlet-side oxidation zone deeper into the goaf by enhancing oxygen-bearing leakage. Within the investigated parameter space, a buried depth of 30 m and a negative pressure of 20 kPa provide the best compromise, reducing the return-side oxidation-zone width from 32 to 21 m and the upper-corner methane concentration from 6.80% to 0.58%. The results demonstrate that drainage design should be constrained simultaneously by methane dilution and oxidation-zone control, and provide a quantitative basis for coordinating gas extraction with fire prevention in gas-rich, oxidation-prone longwall panels.