Comprehensive Review of Cleaning Agents and Sanitation Practices in Food and Beverage Processing Facilities

Food and beverage contamination by microbial and chemical hazards during product processing and handling has significant risks to quality, public health, and regulatory compliance. Cleaning and sanitation practices are essential components of food safety management systems, with their effectiveness dependent on factors such as product characteristics, residue composition, surface properties, biofilm formation, and environmental conditions during production and processing. A comprehensive analysis of cleaning agents and sanitizers, including alkaline, acidic, enzymatic, surfactants, and oxidizing compounds, as well as emerging and sustainable approaches (e.g., organic acid-based formulations, bio-based surfactants, electrolyzed water, and ozone), and their roles during the processing and handling of products, is key to minimizing risks but also to creating resilience in the entire food chain. This review highlights the importance of understanding food-soil composition when selecting appropriate cleaning solutions and methods, particularly for removing carbohydrate-, protein-, fat-, and mineral-based residues, as well as biofilms from food-contact surfaces. Sector-specific challenges, such as biofilm persistence in seafood processing, fouling in dairy operations, moisture control in low-moisture food facilities, and microbial contamination in fresh produce, meat, poultry, cereal grain, and beverage processing, are also discussed. The overall goal is to support researchers, food industry professionals, and regulatory stakeholders in selecting and optimizing cleaning and sanitizing protocols that ensure food safety and regulatory compliance across diverse food industries.