Comparative Analysis of Pavement Performance–Environmental–Cost Nexus for Desulfurized Rubber Powder Composite SBS-Modified Asphalt Mixture

This study aims to systematically evaluate the balancing mechanism between road performance, carbon emissions, and economic cost when selecting asphalt materials for severe cold regions, filling the gap in multi-criteria decision-making for composite chemical modifications. To address alternating temperatures, heavy traffic, and modified asphalt transport difficulties, this study presents a novel evaluation framework focusing on the performance–environmental–cost nexus of a desulfurized rubber powder composite SBS-modified asphalt mixture, which provides a clear technological breakthrough for high-ratio scrap tire recycling in seasonal frost zones. Two reference mixtures serve as comparisons: a conventional rubber powder composite SBS (styrene–butadiene–styrene triblock)-modified asphalt mixture (CR-SBS) and an SBS-modified asphalt mixture (SBS). A comparative experiment was conducted between the two materials and the SBS-modified asphalt mixture (ACR-SBS) compounded with desulfurized rubber powder. High-temperature stability was tested by the rutting test, low-temperature crack resistance by the beam bending test, and water stability by the immersion Marshall and freeze–thaw splitting tests. Life cycle carbon emissions and economic costs were quantified from raw material acquisition to construction. The results show that desulfurized rubber powder composite with ACR-SBS delivers the most superior overall road performance. However, it also generates the highest life cycle carbon footprint. Its total carbon emission reaches 162,800 kgCO2eq, which is 13.7% (19,600 kgCO2eq) higher than SBS (143,200 kgCO2eq) and 7.7% (11,600 kgCO2eq) higher than CR-SBS (151,200 kgCO2eq). The total cost of ACR-SBS is 391,000 CNY, which is 1.5% (6000 CNY) higher than SBS (385,000 CNY) and 1.3% (5000 CNY) lower than CR-SBS (396,000 CNY). These findings provide a basis for the selection of high-performance, low-carbon, and economical composite-modified asphalt in severe cold regions.