DOI: 10.3390/batteries12080306 ISSN: 2313-0105

Buried Interfaces as Functional Architectures in Rechargeable Batteries: A FIB-Enabled Perspective

Jiaqi Jia, Ke Deng, Yong Li, Yuchen Li, Zhao Ding, Maziar Ashuri

Buried interfaces and interphases often govern performance loss in rechargeable batteries, although their functions are frequently inferred from spatially averaged composition, surface-sensitive measurements, or cell-level electrochemical response. In this Perspective, an interface denotes the geometrical boundary between adjacent phases, whereas an interphase denotes a finite-thickness region whose composition or structure differs from those of the adjoining bulk phases. Rather than organizing the discussion by focused ion beam (FIB) modality or battery chemistry alone, we adopt an architecture-first, evidence-bounded framework and compare three classes of buried-interface architecture: engineered particle coatings; electrochemically generated solid electrolyte interphase (SEI) and cathode–electrolyte interphase (CEI) regions together with lithium-metal deposits; and solid–solid contacts in all-solid-state batteries. For each class, the formation route and required function are related to spatial descriptors, including thickness distribution, lateral continuity, pore or gap topology, chemical gradients, contact area, and contact retention. FIB-enabled cross-sectioning, tomography, and correlative spectroscopy can register morphology, chemistry, and contact geometry within a common spatial frame, but they do not directly measure ionic conductivity, electronic leakage, adhesion energy, or local reaction rate. Such functional attribution therefore requires complementary electrochemistry, spectroscopy, modeling, temporal observation, and representative sampling. Across the three classes, durable interfacial function depends on chemically selective transport pathways that remain spatially continuous and mechanically viable during processing, cycling, and storage.

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