DOI: 10.3390/su18157913 ISSN: 2071-1050

Artificial Intelligence as Effectiveness Enabler of Dynamic Reconfiguration of Systems Architecture in Industry 5.0

Luís Ferreira, Eduardo Gonçalves, Goran D. Putnik, João Pedro Silva, Paulo Ávila

Industrial operations increasingly face high-stakes decisions that involve people, data streams, simulations, and control systems. Urgent sessions often require external expertise, retrieval of documents and live telemetry, running what-if simulations, and verifying safety constraints. These scenarios highlight the need for secure interoperability, explainable decision support, and human-in-the-loop control. This paper presents a proposal of a technology-agnostic reference architecture that builds on Industry 4.0 frameworks by incorporating the human-centric, resilient, and sustainable principles of Industry 5.0. Its intelligent layer enables the new approach to human involvement in the process, facilitating meaningful human–machine collaboration. The proposed research provides a practical and conceptual framework for systems engineers, industrial software architects, and operations managers seeking to transition legacy operational plants into human-aligned ecosystems. Its feasibility is evaluated through a simulation-based underground mining testbed, where heterogeneous data sources and communication protocols are integrated into a common operational environment. The proof of concept shows how telemetry, data storage, machine learning models, and operator feedback can be combined to support auditable, explainable, and human-contestable industrial decisions, demonstrating the classification accuracy, remaining useful life forecasting capabilities, and enhanced recommendation precision enabled by iterative operator feedback loops.

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