Applications and Future Directions of Ionic Liquids in Oil Refineries

Ionic liquids (ILs) are salts that are liquid at or below 100 °C. They are composed entirely of ions and have unique properties like negligible vapor pressure, high thermal stability, and tunable structures. These characteristics make them a promising alternative to traditional, often volatile and toxic organic solvents in the petrochemical industry. They have broad applications in chemical and petrochemical industry processes. Ionic liquids may be applied in the following processes: desulfurization, benzene toluene xylene (BTX) separation, alkylation, and carbon capture units. Two different ionic liquid-based process configurations have been evaluated for BTX separation. It has been found that the process configuration working with 1-ethyl-3methylimidazolium tricyanomethanide ([emim][TCM]) reduces the energy costs and capital expenditures associated with the Morphylane process by 67 and 63%, respectively. It also reduces solvent costs, confirming it as a cleaner alternative. The hydrodesulfurization (HDS) process is operated under harsh conditions, such as high temperature and high pressure and the requirement of a noble catalyst and hydrogen. High-Temperature Hydrogen Attack (HTHA) failure occurs at high temperatures between the gaseous molecular hydrogen contained inside the steel pressure vessel and the carbon atoms located in the steel matrix or in carbides. Methane molecules are produced during this reaction. This phenomenon can consequently lead to a loss of mechanical properties due to surface decarburization and to the formation of defects caused by methane bubbles mainly located at grain boundaries. The application of ionic liquids (ILs) in oil refineries offers significant advantages, such as safety, environmental sustainability, and process efficiency, primarily by serving as versatile alternatives to hazardous traditional solvents and catalysts. Across BTX extraction, carbon capture, and desulfurization/HDS-adjacent service, the recurring barriers are high viscosity, difficult regeneration, solvent cost/inventory and uncertain long-term stability.