Anisotropic Microparticles with a Controllable Structure via Soap-Free Seeded Emulsion Polymerization

Anisotropic particles have a wide range of applications in materials science such as emulsion stabilization, oil–water separation, and catalysis due to their asymmetric structure and properties. Nevertheless, designing and synthesizing large quantities of anisotropic particles with controlled morphologies continue to present considerable challenges. In this study, we successfully synthesized anisotropic microspheres using a soap-free seed emulsion polymerization method. This approach combines the benefits of seed emulsion polymerization with emulsion interfacial polymerization. By varying the concentrations of dissolved polymeric monomers, 3-methacryloyloxypropyltrimethoxysilane (MPS), and the initiator of potassium persulfate (KPS), different shapes of bowl, cap, and three-sided concave particles were obtained in surfactant-free aqueous solutions, simplifying the post-treatment process. The cap particles are Janus particles with good emulsion stability to toluene/water emulsions over 30 days. The catalytic degradation of 4-nitrophenol (4-NP) was investigated after loading silver nanoparticles on the surface of the particles by in situ deposition. The anisotropic particles obtained in this work have potential applications in emulsion stabilization and catalysis.