Analysis of Geometry-Dependent Skin Effect in High-Current Conductors: A Comparative Study of Busbar and Cable Geometries

Given the modernization of power systems in recent years, the quality of electrical energy is changing. With the increasing prevalence of harmonic components and rising current densities, conductor efficiency has become critically important. This study investigates the skin effect as a function of conductor geometry within the framework of electromagnetic field theory. Classical circular cross-section cable geometries and rectangular busbar systems were compared under an AC current of 1350 A (peak) across a frequency range of 50–500 Hz. The findings are comparatively presented, and their electromagnetic and thermal implications are discussed. Numerical modeling and simulation studies were performed using the Finite Element Method. COMSOL Multiphysics® software AC/DC Module 6.2 version was used for the analyses. In the simulation studies, the magnetic flux density distribution within the conductor and the current concentration induced by eddy currents were analyzed. Frequency-dependent behavioral characteristics were examined in the analyses. The results revealed that the conductor with circular geometry exhibited a more severe skin effect. The rectangular conductor used in busbar systems was found to effectively distribute the current density across its surface area. Thus, rectangular geometry optimizes AC resistance. The analysis results revealed that conductor design and material selection depend not only on the cross-sectional area but also on the geometric shape factor. In this context, it was determined that conductor design has a decisive effect on electromagnetic power losses, which directly govern the heat generation potential within high-current systems. This study serves as a technical guide to evaluate frequency-dependent electromagnetic performance across a 50–500 Hz range—reflecting frequencies relevant to harmonic components—to assist in the design and optimization of high-current energy distribution systems.