Analysis of Condensation Phenomena in a Long Subsea Road Tunnel in Korea and Development of the Condensation Prediction Diagram

Road tunnel ventilation systems have traditionally been designed to dilute vehicle-generated pollutants and control smoke during fires. However, the thermal environment, including temperature and humidity, is not the variable taken into consideration. Despite the operation of its ventilation system, Boryeong Subsea Tunnel (6.9 km), the longest subsea road tunnel in Korea, has experienced severe condensation since its opening in December 2021. As hot, humid ambient air enters the tunnel and meets wall surfaces cooled by seawater and the surrounding ground, condensation and fog may form, reducing visibility. To investigate the causes of condensation and develop a decision-making tool for prediction, a variety of tasks were carried out: (1) field measurements of temperature, humidity, tunnel wall temperature, and tunnel air velocity; (2) development of a 1D model for condensation rate quantification; and (3) 3D CFD simulations. Condensation occurred mainly from June to September, with the most severe conditions in July and August. Both the 1D model analysis and the CFD simulations showed good agreement with field measurement data, with wall temperature errors within 7.3%. Under current traffic conditions (with a peak of approximately 250 veh/h), the annual condensation volume was estimated at approximately 12,415 ton/year. Under the design traffic volume (1550 veh/h), heat from vehicles was found to effectively suppress condensation. The Condensation Contour Map (CCM) was developed as a decision support tool to predict the likelihood and amount of condensation based on the tunnel air temperature and humidity conditions. The results of this study clearly indicate that condensation should be explicitly considered in the design and operation of long subsea road tunnels.