An Investigation into the Planning of Cutting Interpolation Point Positions to Improve the Surface Quality of Satellite Laser Communication Reflectors

Spherical/aspherical mirrors are widely used in satellite communication and imaging systems, but their reflectivity is affected by the surface roughness value. The vibration of the machine tool system is one of the most important factors affecting the surface roughness. This paper systematically suppresses vibration through different ways, reduces the peak and valley value of workpiece surface roughness, and improves the specular reflectivity (i.e., zero-order diffraction efficiency) of the machined surface. This paper establishes a reflectance model for machined surfaces considering surface aberration using rigorous coupled wave theory. Based on this model, the relationship between reflectivity and processed surface morphology was calculated. According to the influence of different vibration modes on surface morphology, the influence of different vibration morphology on reflectivity is studied. In order to reduce cutting vibration, a new adaptive interpolation point planning algorithm has been innovatively proposed for planning the position of each interpolation point on the meridian of the workpiece. The specular reflectivity of uncoated bare spherical/aspherical mirror surfaces processed by adaptive interpolation point planning algorithm can reach over 90%, providing a high-quality substrate for subsequent high-reflection optical coatings.