An Investigation into the Effects of End-Plates and Blade Aspect Ratio on the Hovering Efficiency of Cycloidal Propellers

Cycloidal propellers are known for their omnidirectional vectored thrust, enabling smooth transitions between hovering and forward flight, making them ideal for unmanned aerial vehicles (UAVs) and electric vertical take-off and landing (eVTOL) aircraft. However, cycloidal propellers tend to have lower hovering efficiency than screw propellers at the unmanned aerial vehicle (UAV) scale. Adding end plates to the blade tips can improve hovering efficiency by suppressing blade tip vortices. But the impact of these end plates have not been thoroughly studied. This paper aims to seek the designs with enhanced hovering efficiency and develop design guidelines for cycloidal propellers with end plates. Comprehensive force measurement experiments are performed on designs with and without end plates, and designs with rotating and static end plates. Complementary high-fidelity numerical analysis is performed to gain deeper insights into the complex 3D flow structures and the role of end plates in suppressing induced power losses. Our study reveals that end plates can effectively suppress the efficiency degradation typically associated with low aspect ratio blades. We demonstrate that even with a blade aspect ratio of 1.5, a cycloidal propeller equipped with end plates can achieve high hovering efficiency, thereby establishing a new design guideline for lightweight, high-performance propulsion systems. The designs with stationary end plates are superior to those with rotating end plates because rotation introduces additional torque caused by the friction force. Designs featuring thick end plates (t¯e=0.056) outperform those with thin end plates (t¯e=0.004), as the rounded edges can eliminate end plate vortices. A comprehensive parametric study is conducted, evaluating blade chord-to-radius ratios from 0.26 to 0.65, aspect ratios from 0.5 to 3.0, pitching amplitudes from 10° to 50°, as well as end plate configurations (stationary vs. rotating, and thin vs. thick). From this parameter space, the best design was identified as featuring stationary thick end plates (t¯e=0.056), a chord-to-radius ratio of 0.65, and a large pitching amplitude of 40 degrees. It achieves a hovering efficiency of 0.72 with a blade aspect ratio of 3, which is comparable to that of sub-scale rotors with similar Reynolds number. In contrast, for the cases without end plates, the highest hovering efficiency is lower than 0.6.