Algorithm-Driven Demand Optimization as an Enabler of Industrial Prosumers in Renewable Energy Communities: A Techno-Economic Assessment of a Flat Glass Processing SME

This study addresses the multi-objective optimization of characterizing a flat glass processing plant. To assess the operational conditions required for a flat glass processing small and medium-sized enterprise (SME) to become a prosumer compatible with renewable energy community (REC) participation. This work is motivated by the presence of more than 300 SMEs in Italy, like this, where RECs represent one of the few viable strategies for achieving the European Union’s 2050 decarbonization targets. The research is carried out in two scenarios; Scenario-I includes Stage-i and Stage-ii with the mutual goal of forecasting and optimizing. Forecasting is used in Stage-i to optimize the factory load, and in Stage-ii to shift and curtail energy loads based on the forecast, considering the Italian national energy price and the regional price bands (“fasce orarie”) F1, F2, and F3. Forecasting and the indicators of environmental and social performance are the means to ensure the best energy utilization and management, as they prove that the reduction in CO2 emissions and benefits on the community level can be both obtainable. Subsequently, the techno-economic analysis and evaluation of prosumer-readiness conditions are carried out through the optimization of industrial energy demand: three optimization objectives are assessed in this study (i) energy cost, (ii) carbon emission, and (iii) load curtailment. Four algorithms are put into effect to solve the tri-objective optimization: multi-objective particle swarm optimization (MOPSO), multi-objective ant nesting algorithm (MOANA), non-dominated sorting genetic algorithm (NSGA-II), and multi-objective grey wolf optimization (MOGWO). The algorithms are validated in Stage-ii to find the desired optimum in the cost of energy, reduce peak formation, and carbon emissions. To achieve this goal, a stochastic approach based on Monte Carlo simulations and VIKOR is used to optimally select the results. The findings show that the NSGA-II, MOPSO, and MOANA are more effective in solving the problem, while the MOGWO algorithm more quickly finds the optimal solution. Based on the defined objectives, a new configuration for the energy community is introduced, together with a community well-being index and an evaluation of the resulting benefits for the factory. In Scenario-II, the PV plants’ installation on the factory is sized, and the excess energy shared with the grid is evaluated. The Scenario-II results show that 497.184 MWh (33.9%) of energy is shared with the grid. Both results suggest how optimized industrial demand profiles improve SME participation in future RECs.