Advanced MPPT Optimization for PV Water Pumping with Battery Storage and MPC-Driven BLDC Motor via Swarm and Evolutionary Algorithms

Photovoltaic (PV) pumping systems offer a sustainable alternative to diesel solutions, yet their nonlinearity, intermittent irradiation, and complex motor-pump dynamics challenge energy extraction and reliability. Currently, these systems predominantly rely on classical Maximum Power Point Tracking (MPPT) algorithms such as Perturb and Observe (P&O) and Incremental Conductance (INC), which suffer from slow convergence, steady-state oscillations, and an inability to track Global MPP (GMPP) under uniform irradiance variation conditions. Furthermore, existing studies typically address MPPT optimization and motor control in isolation, without considering their coupled interaction, and rarely incorporate economic viability assessments. To address these limitations, this paper proposes an innovative control architecture integrating four advanced metaheuristic MPPT techniques, namely the Genetic Algorithm (GA), Gray Wolf Optimizer (GWO), Cuckoo Search (CS) algorithm, and Horse Herd Optimization Algorithm (HOA), with Model Predictive Control (MPC) for a Brushless DC (BLDC) motor-driven pumping system, supplemented by battery storage. Comprehensive simulations were conducted under both constant and variable irradiance profiles (1000 to 500 to 1000 W/m2) to evaluate dynamic performance, tracking accuracy, and system robustness. The results demonstrate that HOA and GWO significantly outperform GA and CS, achieving superior DC bus voltage stability with ripple values below 2.4 V, faster convergence times, reduced electromagnetic torque oscillations, and enhanced MPPT efficiency exceeding 99%. Under variable irradiance, HOA exhibits the fastest stabilization with minimal overshoot and superior disturbance rejection, while GA suffers from severe oscillations and CS displays sawtooth ripple patterns. A techno-economic analysis further confirms the economic viability of the proposed system, with HOA and GWO strategies yielding lower lifecycle costs, extended converter lifespans from 5 to over 12 years, and improved return on investment compared to conventional approaches. This integrated framework offers a robust, efficient, and economically sustainable solution for autonomous PV water pumping applications.