A Two-Wheel-Centric Reconfigurable Mobility Platform Enabled by Compact Steering–Drive–Suspension Modules: Balance, Driving, and Cooperative Transport

Modern logistics and manufacturing environments simultaneously demand mobility platforms that are compact enough to navigate narrow aisles and powerful enough to transport oversized or heavy components. We previously developed a compact Steering–Drive–Suspension (SDS) module that integrates steering, in-wheel drive, and suspension within a single wheel envelope, achieving ±90∘ wide-angle steering with a single actuator. The present paper extends that hardware-centric work by treating the two-wheel (2WD) configuration assembled from two SDS modules as the unit module of the platform, building a four-wheel (4WD) operation by coupling two such 2WD units, and developing a unified balance and impedance-based control scheme. We derive a cart–pole inverted-pendulum model for the 2WD configuration and a planar 2-DOF bicycle model for the coupled and cooperative configurations, with full controllability proof and quantitative LQR robustness margins. Three Python 3.12 based scenarios validate the framework: (i) a 2WD inverted-pendulum tracking task, (ii) a forward and lateral relocation maneuver compared across SDS Crab, Ackermann, and four-wheel-steering modes, and (iii) cooperative transport of a 100kg steel plate by two impedance-coupled 2WD units. Across all scenarios the proposed controllers achieve sub-centimetre tracking gap, pitch deviation within ±2∘, and well-damped cooperative behavior without payload sloshing. The results substantiate the central design claim that the SDS module’s compactness enables a single hardware platform to act simultaneously as an autonomous small-payload mover, a building block of a 4WD platform, and a cooperative agent for oversized loads.