DOI: 10.3390/electronics15204798 ISSN: 2079-9292

A Multi-Scale Residual Attention Neural Network with Class-Conditional Cross-Load Alignment for Bearing Fault Diagnosis

Jinlin Miao, Qiang Guo, Honghui Yang, Xiaogang Yang, Huadong Zhang, Jiaqi Hao, Haoxin Tan

Bearing fault diagnosis under varying load conditions is challenged by load-dependent changes in bearing dynamic responses and the resulting cross-load feature distribution shifts. This paper proposes a Class-Conditional Cross-Load Alignment Multi-Scale Residual Attention Neural Network (CCLA-MSRA). In this network, the multi-scale convolution module uses multi-scale convolution kernels to characterize the vibration features at different time scales, achieving the fine representation of fine-grained fault features; the residual attention module highlights the channel feature information related to the fault category, enhancing the discriminative ability of fine-grained fault features. The Class-Conditional Cross-Load Alignment mechanism is designed to align the feature distributions of similar samples, by constraining their means and intra-class variances, reducing the intra-class distribution deviation caused by load changes, and improving the cross-load feature consistency. On the 14-class CWRU task with four-fold cross-load validation, CCLA-MSRA achieved 96.29% Accuracy, 95.46% Macro-P, and 95.89% Macro-R, with Accuracy exceeding the CNN baseline by 3.40 percentage points. On the Paderborn University dataset, CCLA-MSRA achieved 98.93% Accuracy and 98.39% Kappa under the unseen operating condition. Visualization results show that the multi-scale convolution kernels have complementary frequency responses, different fault categories exhibit differentiated responses at different scales, and the deep features present good intra-class aggregation and inter-class separability.

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